Operations Research
Automating Production Planning for HMLV Manufacturers with Mathematical Models
Reaching goals with smart planning
Benefits for High-Mix-Low-Volume manufacturers aiming to optimize complex production environments
German video version
Realizing your prototype model in 8 weeks
What the process looks like for HMLV manufacturers
Understanding processes
We start by analyzing your specific production environment. Then, we collaboratively define key metrics. The best part: Your processes remain unchanged.
Developing the model
Based on your current situation, we define your mathematical model. Once all parameters are integrated, we link the solution to your ERP system.
Achieving goals
Once the solution is implemented, you will have access to a real-time production plan that optimally details when and how to produce with available resources.
Where are your potentials?
No one knows your production better than you. That’s why we avoid advising without substance. Instead, we help HMLV manufacturers unlock untapped potential with our mathematical models.
90% of our clients aim to make their processes more transparent
Improving transparency and predictability
90%
Reducing lead times
79%
Increasing throughput
75%
Handling small lot sizes
64%
Reducing costs
62%
Enhancing employee satisfaction
49%
Maximizing return on investment for HMLV manufacturers
This is our driving force and the purpose of our solution. That’s why our mathematical models focus on one specific outcome: your business success. Instead of installing new software or implementing best-practice methods, we integrate your unique goals into a tailored model. As a result, our clients achieve up to a 10-fold return on investment.
Increasing efficiency without changing your processes
Instead of introducing yet another software and altering your processes once again, we adapt our solution to your needs: managing complex and variable production schedules. Technology should simplify business, not complicate it. With mathematical models and operations research, you optimize your production while maintaining existing processes.
Aligning production and sales
Sales expect maximum flexibility. Production requires precise forecasting. Both are critical, yet balancing them in a dynamic market environment is challenging for HMLV manufacturers. Our solution enables you to integrate competing objectives into your customized mathematical model, finally bringing production and sales together.
Measuring success
Our solution simplifies the complexity of production planning for manufacturers dealing with diverse product ranges and small batch sizes. The best part of our mathematical models: You always know exactly what results to expect.
8
weeks to the first model
23%
increased throughput
15%
cost savings
10x
return on investment
Key figures from a client project
Frequently asked questions
Why our solution makes production planning in High-Mix-Low-Volume environments more efficient
Does the solution work in a decentralized manner?
Yes, because every production is different, and each plant is unique.
Instead of using a “One Size Fits All” approach, we focus on maximum individuality with our solution.
Together with you, we develop a mathematical model that is precisely tailored to your production.
How long does implementation take?
You will have your prototype model, including a benchmark for your production planning, in just 8 weeks.
This enables you to quickly grasp the potential effects and align them with your production goals.
And the best part: all of this is delivered at a fixed price, providing certainty for your planning.
What batch sizes are considered?
Can you handle different batch sizes and still produce more efficiently?
Yes, because this is one of the key strengths of our solution.
Using mathematical models, you can balance small and large batches with available resources for optimal results.
How much manual planning effort is required?
You know that manual planning, especially when reacting quickly to changing production conditions, ties up a lot of skilled personnel.
With our solution, you minimize both while ensuring transparency and comprehensive monitoring.
Does the solution account for competing goals?
Yes, this is one of the significant strengths of our solution.
Don’t just optimize your production based on a single target. Instead, integrate multiple competing objectives into your customized mathematical model.
This includes complex scenarios such as “increase throughput while improving delivery quality and employee satisfaction.”
Is specific software required?
Our solution integrates seamlessly with your ERP system. That’s it. Our motto is: No need to implement yet another new software.
All mathematical models are based on data already available within your company. The process runs discreetly in the background.
The results are then fed back into your ERP system, or, if you prefer, you will receive a plan that can be easily implemented directly on the shop floor.
Will processes remain unchanged?
Absolutely – 100%.
The only thing that changes is your daily planning process, which can now be fully automated with our solution.
For which industries is the solution suitable?
Our solution can be applied across industries.
Its particular strength lies in two key scenarios:
- Your production structures have evolved.
- Your manufacturing process is highly complex.
These are typical characteristics of industries such as mechanical engineering, automotive, component manufacturing, metalworking, plastics technology, and chemicals.
Do we need our IT department for the project?
In almost every company, the IT department is a limited resource. Therefore, the contact points during implementation are kept to a minimum.
Our mathematical models work with data that is already available within your company. You don’t need to collect additional data or prepare it specially.
Furthermore, you won’t need to install new software.
Why choose us
Delivering customer value for over 20 years in HMLV manufacturing and beyond
Unique solution
"One Size Fits All" is yesterday's approach. Today, production processes are unique – particularly in High-Mix-Low-Volume manufacturing. That's why we create a custom mathematical model explicitly tailored to your business.
Experienced team
Every team member is an expert in their field. Together, we analyze your business, define KPIs, develop mathematical models, and create the necessary interfaces, including software.
Innovative technology
To optimize your production, we rely on cutting-edge technology. Our mathematical models, developed in operations research, were built with this commitment to excellence.
24/7 support
We provide ongoing support even after your mathematical model is implemented. Nothing is more important than smooth operations, and we're available around the clock, seven days a week.